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Concrete Casting
Casting concrete into rubber molds lets you make perfect copies of any original every time! Mold rubber can often be applied right at the job site. They can be brushed on, poured on, or sprayed onto a model. Urethane rubber molds cure overnight and last in production; saving you time, labor, and material costs. Both urethane and silicone mold rubbers can be used to make architectural elements, concrete stone veneer, large scale formliners, concrete countertops, GFRC panels, concrete stamps and more. The high abrasion resistance and toughness of urethane rubbers such as Vytaflex® mold rubbers allow for a very long production life.
![[Image of materials being used in the Concrete Casting application.]](http://www.reynoldsam.com/processwire/site/assets/files/1519/appconcrete01.png)
![[Image of materials being used in the Concrete Casting application.]](http://www.reynoldsam.com/processwire/site/assets/files/1519/appconcrete02.png)
Popular Products
VytaFlex
"V-Polymer" urethane rubber perfect for casting concrete
Rebound Series
Easy to use silicone rubber that self-thickens for making brush-on molds
Brush-On Series
"Brushable" Urethane Mold Rubber Compounds.
PMC-770
Well-suited for industrial applications including gaskets and pulleys, shock pads and production use with cements, hard plasters, fiberglass resins and epoxies
PMC-780
Designed to meet the most stringent requirements of industrial applications. You can't get a tougher rubber anywhere!
Econ 80
1A:1B mix ratio lower cost Shore 80A urethane rubber.
Forton VF-774
All acrylic, co-polymer dispersion (51% solids) specifically formulated for the GFRC production process.
In & Out II
Water soluble release agent for releasing concrete or gypsum from rubber molds.
AquaCon
Water based release agent for releasing concrete or gypsum from rubber molds.
Videos
How to Make a Free-Form Concrete Sink
Creating a Concrete Reproduction of a Glass Planter
How to Make a Concrete and Epoxy Lagoon Table Aquarium
How To Make a Rock Mold For a Concrete Sink
How To Make Concrete Countertops for a Bar Display
How To Make Concrete Tiles From a Custom Sculpted Master
How To Make a Mold For Restoring a Concrete Architectural Seal
Making a Concrete Wall Lamp from a 3D Printed Model
How To Make Custom Concrete Countertops using GFRC
How To Build an Outdoor Concrete Bar Using GFRC Architectural Panels - Episode 3
How To Build an Outdoor Concrete Bar Using GFRC Architectural Panels - Episode 2
How To Build an Outdoor Concrete Bar Using GFRC Architectural Panels - Episode 1
How to Make a Custom Concrete Fountain - Molds of Nature
How to Make a Mold of a Leaf for Casting Concrete - Molds of Nature
How To Cast Forton® VF-774 GFRC To Create a Showroom Kiosk
Creating a GFRC Cornice - Featuring: GFRC Cladding Systems
Creating an Angular GFRC Panel - Featuring: GFRC Cladding Systems
Casting GFRC Concrete to Create Textured Shower Panels
Mold Making Tutorial: Silicone Rubber Texture Mat for GFRC Concrete Panels
How to Make a Custom Concrete Stamp out of Urethane Rubber
Making a Concrete Sink from Design to Production
Concrete Innovation of the Year - Concrete Furniture
Concrete Fence Exhibits Level of Detail Never Seen Before!
Making Large Scale Formliners with VytaFlex | Mold Making Demo
Mold Making Tutorial: Two-Piece Polyurethane Rubber Core Mold
How to Use a Meter Mixing Machine to Make Concrete Molds Quickly
Concrete Casting: Moldmaking for a Concrete Sink
Images
Image of materials being used in the Concrete Casting application.
Image of materials being used in the Concrete Casting application.
MJM Studios of NY utilized duoMatrix®- C for the 200 million dollar enormous-scale restoration project of Grand Central Station.
The duoMatrix®-C system eliminated the usual 7-day post cure on these railings and balustrades, all made of duoMatrix®-C polymer additive.
duoMatrix®-C concrete ornamental fish by Derek Rowe
Durable concrete stamps made from PMC®-780 mold rubber will last for years.
Durable concrete stamps made from PMC®-780 mold rubber will last for years.
Smooth-On's VytaFlex® 40 mold rubber will achieve perfect concrete sink molds that can handle multiple castings.
Large concrete panels cast using Vytaflex® 60 urethane mold rubber.
'We've been cycling VytaFlex® molds for over three years now and they show no signs of giving out at all.' – Dale Groff, Lancaster Stone, Lancaster, PA
Rebuilding New Orleans with VytaFlex® 60 Concrete Molds. Following hurricane Katrina, Chep Morrison developed a modular casting concept incorporating pre-cast concrete walls to build low income housing structures.
Image of materials being used in the Concrete Casting application.
Image of materials being used in the Concrete Casting application.
Image of materials being used in the Concrete Casting application.